Determined to make a success of their drive for Overall Equipment Condition (OEC), the Corrib onshore processing plant, which will be operated by Shell E&P Ireland, asked Tagus to run workshops for Operation Technicians (operators), their supervisors and some maintenance personnel as the processing plant is being constructed around them.
The aim was to ensure personnel were able to apply autonomous maintenance in a structured and supported process from the very beginning of the project life cycle.
Autonomous maintenance is at the core of world class maintenance performance. The term autonomous doesn't mean performing maintenance in a vacuum or solely by the traditional maintenance department. Rather, it means that operators perform certain equipment maintenance activities aligned with the daily operation of equipment.
The focus of the operating team is on husbandry, cleaning, inspecting, lubricating, monitoring and other such essential daily tasks, such as collecting and trending equipment performance data.
Each workshop was designed to run in small teams of three or four so the highly interactive content allowed everyone to practice the principles in the comfort of the training room before the final activity on the actual equipment. The feedback from the 20 delegates was very positive, but the proof of the workshop's success was when they applied the ideas and practices to the equipment that had been handed over from the construction team.
In the two separate workshops, the attendees spotted and raised over 45 different issues with the current equipment, from the use of labels and visual aids on gauges and meters, location of tools and cleaning materials, changes to the infrastructure to improve HSSE, locating data sheets close to the equipment and overall husbandry of the area.
The workshops have given the operators the confidence to apply the OEC principals to all new equipment as it is in the process of being handed over from the construction team, and more importantly, address any issues that need to be resolved before acceptance and operation.